ON-BOARD CHARGERS
Real-time simulation and test for advancing your OBC performance
Reliable Power Conversion Starts with Reliable Testing
Power Testing for On-Board Chargers
Onboard Chargers (OBC) are critical components in electric vehicles (EVs), enabling safe and efficient AC-to-DC charging from public or residential charging points. In modern EV architecture, OBCs are increasingly integrated with DC/DC converters to simultaneously support high-voltage battery charging and low-voltage auxiliary power supply.
- Compliance with grid and automotive standards (e.g., IEC 61851, GB/T 18487, ISO 26262)
- Verifying conversion efficiency and thermal performance
- Validating EMC, safety shutdown, CAN communication, and state transitions
- Performing long-hour reliability, BMS coordination, and aging tests
ActionPower is by Your Side for:
| Test Function | Description |
|---|---|
| Charging Mode Testing | Supports Mode 1/2/3; compatible with various grid frequencies and voltages |
| CP/PP Control Pilot Signal Emulation | Automatically outputs EVSE communication control curves |
| OBC Charging/Discharging Validation | Supports CC, CV, and CP control strategies |
| V2L/V2V Discharge Mode Simulation | Verifies bidirectional power supply capability |
| Insulation & Fault Simulation | Supports injection of open-circuit, short-circuit, and grounding faults |
| Auto Test Sequence & Report Export | Supports Python/LabVIEW calls and standardized report export |
ActionPower's Advantages
Precision & Dynamics
We emulate grid and battery conditions required in OBC charging and discharging tests, with stable waveforms that ensure compliance to standards like GB/T, ISO 15118, and IEC 61851.
Scalable & Modular Design
Supports flexible voltage and power scaling to match various OBC power levels (3.3kW, 6.6kW, 11kW, 22kW), allowing one system to cover both passenger and commercial EV charger testing.
All-in-One ATE
Easily implement complex test sequences such as CP/PP signal emulation, insulation fault injection, and charging curve reproduction—with automated test reports and remote control
Proven by Industrial Leaders
ActionPower’s OBC test solutions are already in service at multiple Tier-1 suppliers and EV OEMs in China, ensuring field-proven reliability, repeatability, and engineering efficiency in charger development.
