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Battery Cyclers

High-Voltage and MW-Power
Testing System for ESS and EV Battery

2000 VDC and 1 MVA power rating from single platform to match your compliance validation
for batteries against IEC 62933, IEC 63056 and cycling related test use case in UL

Defining Battery Cyclers

Advancing energy storage and renewable energy revolution with HVDC battery cyclers


Battery cyclers are advanced four-quadrant charging and discharging test systems built on high-performance DC programmable power supplies further incorporated with testing software for realizing sophisticated electrochemical system-level, real-time operation and communication simulation (power hardware-in-the-loop), bidirectional and regenerative technology and synchronized environmental thermal control.

ActionPower's battery cyclers evaluate energy density, thermal management efficiency, and safety reliability at the megawatt scale by precisely simulating dynamic vehicle driving cycles or grid-level load demands under extreme physical boundaries.

A module-based high power battery cycler system standing in front of Energy storage battery - testing solution by ActionPower

High-Precision Measurement


Dynamic Drive Cycle Simulation


Real-time DCIR/ACIR Analysis


Multi-Chamber Sync & Integration


Regenerative Energy Recovery


Advanced Safety Guard


A Smart Integration of Hardware and Software

Battery Cycler System Options

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actionpower BTS series battery cycler

BTS Series Battery Cycler

A Power HIL ready battery cycling system built on scalable architecture with high-precision performance for EV and ESS battery pack validation. ActionPower BTS series accurately and configurable replicates operation dynamics at pack level through advanced softwares, feeds back energy during discharge by regenerative load technology, communication with BMS available in various options (CAN, RS485).

Highlighted Features

  • Multi-channel implementation and scalable design
  • Integrated control through a single interface to monitor and manage various systems in parallel or series
  • Automated report generation in accordance to applicable battery charge & discharge standards and regulations.
  • Dynamic simulation of EV driving status with transient condition setting to verify battery capability
  • Improved data security and responsiveness with minimum logging interval of
  • Flexible communication protocol to connect inline with water cooler, temperature chamber and BMS to form power-HIL
  • Regenerative load technology with an energy recovery rate of 93% feeding back to grid
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Accelerate Compliance, Eliminate Programming Bottlenecks

In the race to market, every hour spent on manual test script programming is an opportunity cost your competitors will exploit. ActionPower’s Battery Cycler software comes pre-loaded with comprehensive test libraries aligned with IEC, UL, and GB/T standards for EV and ESS packs.

By eliminating the need for engineers to build logic from scratch, our solution slashes validation timelines by 50%–70%. Free your engineering talent from the burden of repetitive coding and focus on what truly matters: high-consistency results and a faster Time-to-Market (TTM).
BYD Seal electric vehicle

Advanced Battery Pack & ESS Cycler: Trusted by Global EV Innovators and Compliance Institutes.

Empowering the world's leading EV and ESS manufacturers with reliable, high-power battery cycling solutions. From R&D labs to GWh-scale production lines, our systems are field-proven at every level.


references of megawatt power supply projects

Your Battery Cycler One Click Away

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Specification-matching testing and simulation solutions need discussion of both parties. Actionpower welcomes you inquiry to study together with us about how we can automate your testing processes.

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Access our Power Supply Wizard to find the right programmable power supply for your use cases and testing scenarios.

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